2.5m Ultra-High Bag Palletizing Solution with Robotic Riser Pedestal Palletizing Robot
Properti Dasar
Tempat Asal:
JEPANG
Nama merek:
KAWASAKI
Sertifikasi:
CE
Nomor Model:
180-300
Properti Perdagangan
Jumlah Pesanan Minimum:
1
Harga:
USD70000-250000
Ketentuan Pembayaran:
T/T
Kemampuan Pasokan:
20 Set Per Bulan
Ringkasan Produk
Robot pembuat palet tas ultra-tinggi 2,5m dengan jangkauan luas untuk otomatisasi industri yang efisien. Solusi yang tahan lama dan tepat untuk operasi pembuatan palet bervolume tinggi.
Detail Produk
Maximum Height:
2,5m
Function:
Paletisasi
Type:
Pengangkat Robot
Model:
Tinggi Alas-Perpanjang-Garis-Pallet1
Deskripsi Produk
-
2.5m Ultra-High Bag Palletizing Solution: Robotic Riser / Pedestal Height-Extend-Pallet-Line1Introduction: Breaking the Height Limits in Automated PalletizingIn modern warehousing and smart logistics, maximizing vertical storage capacity is the most effective way to cut operational costs. However, stacking heavy bags (25kg - 50kg of chemicals, grains, or construction materials) on a pallet up to an extreme height of 2.5 meters (98 inches) presents significant engineering challenges, such as robot workspace limitations, high-altitude vibrations, and the high risk of stack collapse.To address these pain points, the Robotic Riser / Pedestal Height-Extend-Pallet-Line1 introduces a heavy-duty, custom-engineered robotic pedestal integrated with advanced dynamic stabilization. This system ensures seamless, high-speed, and rock-solid palletizing at maximum heights.
1. System Overview: Core Configurations of Line1The Height-Extend-Pallet-Line1 is engineered for heavy-duty, ultra-high, and continuous back-end packaging. The system consists of four key modules:- Heavy-Duty Robotic Riser / Pedestal
The core component for ultra-high stacking. A custom-fabricated, heavy-duty steel riser elevates the robot’s base by 1.5m to 1.8m. This offsets the robot's cinematic center upward, moving its optimal working envelope to cover the 2.0m to 2.5m peak layers effortlessly. - High-Payload Palletizing Robot
Equipped with a high-payload (180kg - 300kg) and long-reach (2.8m - 3.2m) 4-axis or 6-axis industrial robot, maintaining a (pm0.05text{mm}) repeatability precision even at full-extension and maximum height. - Infeed Bag Conditioning System
Includes a bag flattener (dual-belt pressing conveyor) and an inline checkweigher to ensure every bag is perfectly shaped before pick-up. - End-of-Line Pallet Security System
Integrated with an automatic Pallet Dispenser, heavy-duty pallet conveyors, and a high-profile automatic stretch wrapper.
2. Key Optimization Strategies for 2.5m High-Altitude PalletizingTo conquer the gravity, inertia, and stability challenges of a 2.5m stack, Line1 features four proprietary engineering upgrades:Optimization 1: Kinematic Simulation & Anti-Torsion Pedestal Design- The Challenge: When a robot manipulates a 50kg bag at a 2.5m height and decelerates rapidly, it creates massive inertial shear forces. Insufficient pedestal rigidity leads to Torsional Vibration, causing robot joint errors and shortening gearbox lifespans.
- The Solution: The robotic riser utilizes internal gusset plates and diagonal cross-bracing with thick-walled structural square tubing. The foundation is upgraded to a 300mm C30 concrete base with heavy-duty chemical anchors. Riser height is calibrated via Kinematic Simulation software to ensure the robot operates within its peak torque angle (120°–150°) at the 2.5m top layer.
Optimization 2: Progressive "Inward-Incline" Stacking Algorithm (Zero-Collapse)- The Challenge: Aerated powders or shifting granules cause the pallet's center of gravity to drift when stacked over 2 meters, leading to dangerous product tilting or collapse.
- The Solution: Dual对压 (Opposing-pressure) bag flatteners expel residual air, converting bags into uniform "flat bricks." The control software applies a Progressive Inward-Incline Algorithm: while layers 1–4 follow standard dimensions, starting from layer 5, the coordinates shrink inward by 10–15mm per layer, forming a highly stable, pyramid-like matrix.
Optimization 3: Four-Side Clamping Heavy-Duty Gripper- The Solution: Standard fork grippers can cause bags to slide during high-altitude release. Line1 features a custom-engineered gripper with pneumatic side shrouds and top-down compression plates. The shrouds constrain the bag on all four sides at the exact millisecond of placement, eliminating lateral shifting at 2.5 meters.
Optimization 4: "Wrap-As-You-Build" Inline Stretch Wrapping- The Challenge: Transporting a loose, 2.5m high pallet on standard rollers to a remote wrapper introduces starting/stopping inertia that easily topples the stack.
- The Solution: A high-speed orbital stretch wrapper is directly integrated into the palletizing station. Once the robot builds up to layer 4 (approx. 1.2m), the wrapper triggers automatically to secure the base layers. The robot continues stacking high-altitude layers while the machine wraps simultaneously below, finalizing a tightly secured unit before it ever moves on the conveyor.
3. Strategic Business Benefits for Global Sourcing Managers- 25%+ Increase in Warehouse Volumetric Efficiency: Seamlessly pushes past the traditional 1.8m limit to 2.5m, drastically reducing the required warehouse floor footprint.
- 30% Reduction in Equipment Mechanical Stress: Anti-vibration riser design eliminates harmonic resonance, protecting expensive robot reducers and motors.
- Zero-Accident Workplace Compliance: High-altitude synchronization and pyramid stacking eliminate the hazards of tipping stacks and falling inventory
- Heavy-Duty Robotic Riser / Pedestal
- SHIPPING
Mrs. Candy
International Department Director
- E-mail: candycxy0614@163.com
- tel: +86 156 560 19 588
- ada apa: +8615656019588
-
Wechat wechat:
86 15656019588
Produk Terkait
-
Robot Palletizing FANUC 4 Sumbu dengan Payload 140kg dan Pengontrol PLC untuk Otomasi Industri
4 Axis Work Envelope FANUC Palletizing Robot Used In Factory 4 Axis Work Envelope FANUC Palletizing Robot Robotic Arm Robots Used In Factory STABLE PALLETIZING ROBOT Designed specifically for palletizing applications, the Palletizer Series features five unique robots with payload capacity from 80 kg to 500 kg to suit most needs. With industry leading work range and reliability, FANUC stable palletizing robots help companies improve production line efficiency. Robot Specificat -
Mesin Pengemas Kantong Curah 14kw 50kg dengan Kontrol PLC untuk Industri Kimia
Chemical Industry 14kw Bulk Bag 50Kg Multi Function Packaging Machine Automatic Weighing And Packing Machine for Chemical Industry Bulk Bag 50 Kg Heavy bag granule automatic high-speed packaging machine is a new type of packaging machine developed for large bag granule materials in chemical, feed, grain, seed and other industries. Product Overview This advanced packaging system features automatic weighing, bagging, filling, package delivery, and sealing capabilities. It -
4 Axis Kawasaki Palletizing Robot dengan muatan 180kg untuk Palletizing berkecepatan tinggi di pabrik
4 / 6 Axes Safety Fence Kawasaki Robotic Arm Robots Designed specifically for palletizing applications, the Palletizer Series features five unique robots with payload capacity from 80 kg to 500 kg to suit most needs. With industry leading work range and reliability, Kawasaki's high-speed palletizing robots help companies improve production line efficiency. High-Speed Palletizing Robot Specifications Degrees of Freedom 4 axis Payload 180 kg Work Envelope & Maximum Speed Axis -
25-50kg/tas Mesin Automatic Weighing And Packing untuk Pakan Pupuk dengan kecepatan 5-10 BPM
25kg Rice Packing Machine for Fertilizer Feed in Chemical Industry This automatic weighing and packing machine is designed for efficient packaging of fertilizers, feed, and chemical products in 25kg quantities. The system handles various bag types including pre-made pouches, prefabricated bags, zipper pouches, spouted pouches, and shaped pouches with capacity up to 50kg. Complete Packaging Line Integration The integrated system includes material measuring, filling, bag
